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Smart Production

Smart Production

it is a new production technology that aims at collaboration between operator-Assets-tools

Smart Service

Smart Service

is an "integrated infrastructure" that can be installed on a specific server, interact with the corporate network infrastructure, communicate with Hubs, other servers, other systems

Smart Energy

Smart Energy

performs a statistical analysis aimed at the efficiency of production in terms of pieces produced, percentage of worked time, log of digital inputs / outputs

The Production-ID system is a monitoring system for production lines oriented to the automation model of the Industry 4.0 .
It turns the attention of the analysis of the data and the users towards the three fundamental concepts of the Smart Factory: Smart Service - Smart Energy - Smart Production
It is a hardware and software system for the real time monitoring of production plants.
Through the system it is possible to monitor and record the status of all plants / Assets in the plant and activate procedures in case of fault or downtime .

FEATURES:

Monitoring (real-time):

  • State of Production of Assets
  • Process Parameters of the Assets
  • Product Quality

Detection (real-time):

  • Asset Status
  • Operator (Rfid Tag)
  • Order (Barcode or Rfid)



  • Number of Produced Pieces
  • Number of Expected Pieces
  • Sensor Status

Process Parameters

The hardware controllers integrated natively in the software allow the monitoring of Process Parameters such as:

Run Time duration
Setup Time duration
Emergency Requests
Configurable Data Refresh Rate
Actuators Status

Quality Control

The system integrates Quality Control tools which:

Approval initiation processing
Checks of the flying inspectors' checks
Direct data entry for product traceability
Data entry for object capability variables (Cp and Cpk)
Data entry for X-R card feeding
Classification of the non-compliant product
Web Application

It shows a synoptic with the status of the machines and allows to manage a series of parameters and personal data.
Central Server

Manages the database, the web application and the workload.
Area Server

It acquires the area information, that is the values ​​detected by the microcontrollers that monitor the machines.
Awesome Image
Datalogger

It deals with data collection and communication with the area server.
Logical Scheme

The individual areas are equipped with controllers and area servers and then communicate with the central system.
Wide Compatibility

Responsive interface that adapts to every device (PC, table, smartphone). Multiplatform (PC, Android, iOS).
Graphic Tools

Numerous tools for graphic representation of detected values ​​are available: graphs, pies, diagrams, ...
Data collection and forecasts

Thanks to the collection of large quantities of data the system identifies drifts and criticalities of machines.
Production Trend

Graph of monitoring of production trends. Analysis minute by minute.
Quantity Produced per minute

Graph of the instantaneous quantity produced minute by minute.
Assets Status Table

Real time monitoring of all the machines connected to the system.
Statistic Analysis.

Statistical analysis in real time based on measurements from the assets.

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